Details

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UNICOMP UNC160 – 160 kV Industrial NDT X-Ray Inspection System

Model: UNC160

Brand: UNICOMP

Product Type: Industrial Radiography / NDT X-Ray Inspection System

Application: Non-destructive internal defect inspection for aluminium and iron castings, automotive components, wheels, resin cast parts, pressure vessels and industrial components

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Overview

The UNICOMP UNC160 is a high-penetration industrial X-ray inspection system designed for non-destructive testing of castings, automotive parts, resin components and other industrial products where internal defects cannot be reliably identified through visual inspection.

Equipped with a 160 kV X-ray generator, the UNC160 provides penetration capability of up to approximately 100 mm aluminium or 20 mm iron, making it suitable for inspection of medium-density castings and structural components.

The system incorporates a five-axis C-arm motion mechanism to support multi-directional inspection and reduce blind areas. High-definition detector technology, CNC programmable movement and comprehensive image-processing software allow operators to inspect internal structures and identify defects such as porosity, voids, inclusions, cracks and casting abnormalities.

With a maximum inspection range of approximately Ø500 × 800 mm and a load capacity of up to 50 kg, the UNC160 can support a wide range of industrial quality-control and NDT applications.

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Applications

• Aluminium casting inspection

• Iron casting inspection

• Automotive components

• Wheel hubs and rims

• Pressure vessels

• Steel pipes and cylinders

• Epoxy-resin cast parts

• High-voltage resin components

• Metal products

• Refractory materials

• Industrial cast components

• Tyres and wheel assemblies

• General industrial non-destructive testing

UNICOMP specifically lists cast parts, pressure vessels, steel pipes, cylinders, epoxy resin, wheels and metal components among the UNC160 application areas.

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Typical Defects Inspected

• Internal porosity

• Voids

• Air pockets

• Cracks

• Inclusions

• Shrinkage defects

• Incomplete filling

• Internal casting abnormalities

• Resin defects

• Structural discontinuities

• Foreign-material inclusions

The exact detectable defect size depends on the material, thickness, geometry, detector configuration and inspection parameters.

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Key Features

• High-penetration 160 kV X-ray generator

• Maximum penetration approximately 100 mm aluminium / 20 mm iron

• X-ray generator power of 480 W

• 0.5 mm focal spot

• High-definition detector imaging

• Optional 17 × 17 inch flat-panel detector

• FPD pixel size of approximately 139 µm

• Detector resolution up to 3.0 LP/mm

• Five-axis C-arm motion system

• Multi-directional inspection with reduced blind areas

• CNC programmable positioning

• Manual and automatic motion control

• Adjustable movement speed

• Image brightness and contrast adjustment

• Image enhancement, filtering and sharpening

• Image stacking capability

• Distance, radius, polygon and angle measurement tools

• Image annotation and result-saving functions

• Servo-driven motion for stable operation

• Optional industrial cloud interface for traceability and data analysis

• Maximum workpiece load of approximately 50 kg

• Inspection range up to approximately Ø500 × 800 mm

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Technical Specifications

Parameter	Specification
Model	UNC160
Equipment Type	Industrial NDT X-Ray Inspection System
X-Ray Tube Voltage	160 kV
X-Ray Generator Power	480 W
Focal Spot Size	0.5 mm
Maximum Penetration – Aluminium	Approx. 100 mm
Maximum Penetration – Iron	Approx. 20 mm
Maximum Inspection Range	Ø500 × 800 mm
Maximum Workpiece Load	50 kg
Standard Detector Imaging Area	145 × 145 mm
Detector Resolution	3.0 LP/mm
Optional Flat Panel Detector	17 × 17 inch
FPD Pixel Size	139 µm
FPD Frame Rate	9 fps (1×1) / 30 fps (2×2)
Motion System	5-Axis C-Arm
Motion Control	CNC Programmable + Manual Control
Image Processing Functions	Brightness, contrast, filtering, sharpening, stacking, enhancement, inversion and zoom
Measurement Functions	Distance, radius, polygon and angle measurement
Machine Dimensions	Approx. 2100 × 1549 × 2468 mm*
Machine Weight	Approx. 3500 kg
Power Consumption	Approx. 6 kW
Power Supply	AC 380 V, 3-Phase, 5-Wire
Operating Temperature	5–40°C
Operating Humidity	≤80% RH
X-Ray Leakage Dose Rate	≤1 µSv/h
Typical Applications	Aluminium castings, iron castings, automotive parts, wheels, resin parts and industrial components

 

Machine Dimensions

UNICOMP's webpages currently show two dimensional references:

• 2100(L) × 1720(W) × 2470(H) mm in the product overview

• 2100 × 1549 × 2468 mm in the detailed system-parameter table

The final machine dimensions should therefore be confirmed against the latest official quotation, datasheet or GA drawing before project submission.

Final specifications may vary according to detector selection, software configuration and project requirements.

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Detector & Imaging System

Standard Detector

The standard detector configuration provides an imaging area of approximately:

145 × 145 mm

with a stated resolution of:

3.0 LP/mm.

Optional Flat Panel Detector

An optional 17 × 17 inch FPD configuration is listed with:

• Pixel size: 139 µm

• Frame rate: 9 fps at 1×1

• Frame rate: 30 fps at 2×2

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Software & Inspection Functions

The UNC160 includes image-processing and inspection tools to support detailed NDT analysis.

Image Processing

• Brightness adjustment

• Contrast adjustment

• Frame stacking

• Window width and level adjustment

• Image enhancement

• Filtering

• Sharpening

• Image inversion

• Relief processing

• Image zoom

• Image movement

• Image scaling

• Grey-value display

Measurement Tools

• Distance measurement

• Radius measurement

• Polygon measurement

• Angle measurement

• Arrow and text annotation

• Processed-image saving

Motion Control

• Individual-axis speed adjustment

• CNC programmable positioning

• Manual movement control

• Programmable inspection positioning

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Optional Configurations

• 17 × 17 inch flat-panel detector

• Industrial cloud interface

• Real-time data and image upload

• Inspection traceability functions

• Big-data analysis interface

• Customised software functions according to inspection requirements

UNICOMP lists the industrial cloud interface, real-time data/image uploading and traceability functions as optional capabilities.

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Why Choose Us

UNICOMP

UNICOMP develops industrial X-ray inspection systems for electronics, automotive, casting, battery and general industrial non-destructive testing applications.

The UNC160 combines a high-penetration 160 kV X-ray source, multi-axis C-arm movement and digital image-processing technology to provide a practical solution for inspecting internal defects without damaging the component.

UNC160 Industrial NDT X-Ray System

The UNC160 is particularly suitable for manufacturers handling castings and structural components that require internal quality verification.

Its 100 mm aluminium penetration capability, Ø500 × 800 mm inspection range, 50 kg load capacity and five-axis C-arm positioning make it suitable for automotive castings, wheel components, resin cast parts and other medium-sized industrial products.

The combination of programmable positioning and digital image-analysis tools also allows inspection routines to be repeated more consistently than purely manual radiographic inspection.

Redmark Industry

Redmark provides local consultation, application review, model selection, installation coordination and operator training throughout Malaysia.

For industrial X-ray projects, Redmark can assist with:

• Sample and application review

• Material and thickness evaluation

• X-ray penetration requirement

• Workpiece dimension and weight verification

• Detector selection

• Site and layout preparation

• Installation coordination

• Operator training

• After-sales technical assistance

• Preventive-maintenance and spare-parts coordination

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How the UNICOMP UNC160 Works