Details

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KAAS FusionPro FF Series – High-Temperature Fusion Furnace

Models: FF-12; FF-25
Brand: KAAS
Product Type: High-Temperature Laboratory & Pyrometallurgical Fusion Furnace
Application: Sample heating and melting, pyrometallurgical assays, metallurgy, ceramics, glass, electronics and new material development

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Overview

The KAAS FusionPro FF Series High-Temperature Fusion Furnace is designed for laboratory experiments and industrial production applications requiring controlled high-temperature heating and melting.

With a rated temperature of up to 1200°C, the furnace is mainly used for heating and melting samples in pyrometallurgical assays, as well as applications in electronics, ceramics, metallurgy, glass and new material development.

The furnace features a robust galvanized steel external structure mounted on a steel frame, while the furnace chamber is constructed with high-insulation alumina refractory bricks and insulating refractory bricks to provide effective thermal insulation during high-temperature operation.

A K-type thermocouple provides accurate temperature measurement and supports stable temperature control. The pneumatically controlled furnace door, operated through a foot switch, allows the operator to open the hot furnace door while maintaining greater distance from the high-temperature chamber.

The FF Series is available in FF-12 and FF-25 models, offering different muffle sizes and cupel capacities to accommodate varying sample-processing requirements.

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Applications

Pyrometallurgical assay sample heating

Pyrometallurgical sample melting

Metallurgical testing and analysis

Laboratory material processing

Ceramics research and production

Glass material processing

Electronics material research

New material development

High-temperature sample preparation

Scientific research and laboratory experiments

Industrial heating and melting applications

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Key Features

Rated temperature up to 1200°C

Two available models: FF-12 and FF-25

High-insulation refractory brick furnace body

Alumina refractory brick inner chamber

Insulating refractory brick construction

Galvanized steel external shell

Steel-frame construction

Electrostatically sprayed exterior surface

Independent furnace chamber design

K-type thermocouple temperature sensor

High-accuracy temperature measurement

Stable and uniform temperature control

Pneumatically controlled furnace door

Foot-switch door operation

Door opening system designed to keep the hot furnace door away from the operator

High-insulation refractory materials

Suitable for pyrometallurgical assays

Different cupel capacities for different sample requirements

Available in 18 kW and 40 kW three-phase configurations

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Technical Specifications

Parameter	FF-12	FF-25
Model	FF-12	FF-25
Muffle Size, W × D × H	500 × 430 × 360 mm	660 × 610 × 360 mm
Overall Size, W × D × H	1150 × 770 × 1700 mm	1400 × 1160 × 1850 mm
Rated Temperature	1200°C	1200°C
Taking Cupel Quantity	12 × 50/65 g	25 × 50/65 g
Taking Cupel Quantity	16 × 30/40/55 g	36 × 30/40/55 g
Electrical Requirement	18 kW, Three-phase	40 kW, Three-phase
Power Supply	AC 380 V, 50/60 Hz	AC 380 V, 50/60 Hz
Package Size, W × D × H	1080 × 1230 × 2050 mm	1520 × 1280 × 2150 mm
Gross Weight	600 kg	1100 kg

 

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Common Specifications

Parameter	Specification
Rated Temperature	Up to 1200°C
Temperature Sensor	K-type thermocouple
Furnace Chamber	Alumina refractory bricks
Insulation	High-insulation refractory bricks
External Structure	Galvanized steel sheet
Frame	Steel frame
Exterior Finish	Electrostatic spray coating
Door Operation	Pneumatically controlled
Door Control	Foot switch
Furnace Chamber Design	Independent furnace chamber
Power Supply	AC 380 V, 50/60 Hz
Electrical System	Three-phase

 

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Furnace Construction

External Structure

The KAAS FusionPro FF Series features a galvanized steel-sheet outer shell mounted on a sturdy steel frame.

The external surface is finished using an electrostatic spray coating, providing a durable surface suitable for laboratory and industrial environments.

Furnace Chamber

The internal furnace chamber is constructed using alumina refractory bricks, while the rear section incorporates insulating refractory bricks.

The independent furnace-chamber construction facilitates maintenance and replacement, while the high-insulation refractory materials help retain heat during high-temperature operation.

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Heating & Temperature Control

The FusionPro FF Series is designed to operate at a rated temperature of up to 1200°C.

A K-type thermocouple is used as the temperature sensor, providing accurate temperature measurement for high-temperature applications.

The temperature-control system is designed to maintain stable furnace conditions, supporting consistent heating and melting processes.

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Pneumatic Door Operation

One of the key operational features of the KAAS FusionPro FF Series is its pneumatically controlled furnace door.

The door can be operated using a foot switch, allowing the operator to control the furnace door without having to directly handle the hot door assembly.

This design helps keep the hot furnace door away from the operator during operation and provides greater convenience when handling high-temperature processes.

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Cupel Capacity

The FF Series is designed to accommodate different cupel quantities depending on the model and cupel size.

FF-12

12 × 50/65 g

16 × 30/40/55 g

FF-25

25 × 50/65 g

36 × 30/40/55 g

This allows users to select the appropriate furnace model according to their sample quantity and pyrometallurgical assay requirements.

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Model Selection

KAAS FusionPro FF-12 – 1200°C

The FF-12 is the more compact model in the FusionPro series, featuring a 500 × 430 × 360 mm muffle size.

It is suitable for laboratories and users requiring high-temperature heating and melting with a smaller processing capacity.

Recommended for:

Laboratory experiments

Small-batch pyrometallurgical assays

Sample heating and melting

Research applications

Metallurgical testing

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KAAS FusionPro FF-25 – 1200°C

The FF-25 provides a larger 660 × 610 × 360 mm muffle, allowing greater sample capacity compared with the FF-12.

It is designed for applications requiring higher processing capacity and is suitable for laboratory, research and industrial environments.

Recommended for:

Higher-volume pyrometallurgical assays

Larger sample batches

Industrial material processing

Metallurgical applications

Research and development

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Why Choose KAAS FusionPro FF Series

The KAAS FusionPro FF Series combines high-temperature performance, robust construction and practical operator controls for demanding heating and melting applications.

With operation up to 1200°C, high-insulation refractory materials and accurate K-type thermocouple temperature sensing, the furnace is designed to provide stable conditions for pyrometallurgical and material-processing applications.

The availability of FF-12 and FF-25 models allows users to select the appropriate chamber size and cupel capacity according to their processing requirements.

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KAAS

KAAS – Pure Automation provides practical equipment solutions designed for laboratory, industrial, research and material-processing applications.

The FusionPro FF Series reflects KAAS's focus on high-temperature performance, robust construction, practical operation and reliable process control.

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KAAS FusionPro FF Series High-Temperature Fusion Furnace

The FusionPro FF Series is purpose-built for applications involving high-temperature sample heating and melting.

Its 1200°C rated temperature, refractory-brick furnace chamber, K-type thermocouple and pneumatic door system make it suitable for laboratories and industries working with metallurgy, ceramics, glass, electronics and pyrometallurgical assays.

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Redmark Industry

Redmark Industry provides local product consultation, model-selection assistance, installation guidance and user training throughout Malaysia.

For the KAAS FusionPro FF Series, Redmark Industry can assist customers in selecting the appropriate model based on sample volume, cupel quantity, processing requirements and operating environment.

The furnace is supported by after-sales assistance and technical support to help ensure dependable long-term operation.

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How the KAAS FusionPro FF Series Works